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DWC · Leafy Greens

How a DWC Hydroponics Farm Doubled Its Harvest in One Month

A commercial leafy greens producer in New Jersey ran five 20,000 gallon pools on disconnected equipment and manual control. GrowDirector unified nutrient delivery, climate, and monitoring into one automated system, and the harvest doubled within a month.

11,000ft² greenhouse
5 × 20,000Gallon DWC pools
Harvest in one month
24/7Automated pH, EC and climate

THE CHALLENGE

Disconnected equipment

Critical equipment operated separately, making the whole growing environment harder to read.

Inconsistent conditions and nutrients

Manual control made it difficult to hold nutrient and environmental conditions consistently.

Labor cost and limited scale

Human error and labor requirements left little room to scale the operation.

THE SOLUTION

Automated dosing in every pool

Nutrient delivery was connected to the operation so each pool could be managed with greater consistency.

Climate through existing HVAC

The existing HVAC equipment became part of one connected operating system.

Every critical parameter under control

Monitoring and automation brought the most important conditions into one clear view.

THE RESULT

The harvest doubled in just one month. Stable environmental parameters replaced manual control, and automation freed the grower to focus on the business.

I just wanted to share some feedback that really impressed our team. We know greenhouse automation and precision agriculture can optimize many things, but we were shocked that the client saw their harvest double in just one month.

GrowDirector teamOn the Osher Farm deployment

From disconnected devices to one system

Before automation, the farm struggled with inconsistent environmental conditions due to manual control. This resulted in fluctuating yields and increased labor costs. With the GrowDirector system in place, the farm achieved stable environmental parameters, leading to consistent, high-quality yields. Nutrient delivery, pH balancing and water levels were automatically managed through the connected system.

What is DWC hydroponics?

Deep water culture (DWC) hydroponics is a soilless growing method where plant roots are suspended in a nutrient-rich solution. This method allows for rapid nutrient uptake and accelerated growth, which makes it a popular technique for cultivating leafy greens and other fast-growing crops.

YOUR OPERATION COULD BE NEXT

See what GrowDirector can do for your grow

See how connected monitoring and control can fit your hydroponic operation.